Massimo Group expanded its manufacturing facility in Garland, TX, to support increased production across its motor and marine product verticals.

In a media release, the manufacturer and distributor of powersports vehicles and pontoon boats said the expansion will add 90,000 square feet to its existing facility. The Garland location will continue to manufacture Pontoon Boats in its current 376,000-square-foot plant, of which 260,000 square feet handle Massimo Motor Sports and 96,000 square feet for Massimo Marine. The facility expansion is the first in a series of expansion projects to accommodate the company’s growth initiatives.

“This expansion is a timely project concurrent with the growth of both our motor and marine verticals as we ramp up our production to support increased sales,” said David Shan, founder, chairman and CEO of Massimo Group. “We continue to experience sales momentum across UTVs, ATVs, and electric bikes as well as pontoon boats, which accounted for annual revenue growth of 32 percent and 38 percent, respectively, in 2023. The expansion allows Massimo to deliver on this surging demand while making capacity for potential new product lines.”

The facility sits next to a seven-acre storage site for boats in Dallas, TX, and houses a design center, two assembly lines, a quality control bay, an approximately 40,000-square-foot parts department, and over 30 loading docks. Structural components and other materials come from various suppliers. Electrical components and boat engines were procured through an exclusive arrangement with Mercury Marine. 

In addition to serving as the manufacturing hub for Massimo’s Pontoon Boats, the facility palletizes and shrink-wraps ATVs and UTVs, enabling the shipment of most orders to stores or distributors within three days. Most of the company’s inventory is directly imported from its manufacturer network to its Garland facility, where it undergoes assembly, accessorization, and inspection before shipping to a distributor or directly to the customer, except for its pontoon boats, which are wholly manufactured at the Garland plant.

Image courtesy Massimo Group